Work Session

March 5, 2022

 

To join the fun, contact the railroad at: Work-Session @ RedRiverAndGulf.net (no spaces)

 

Volunteer Railroaders:
1. Glen A.
2. Wimbley V.
3. Carson C.
4. Walker O.
5. Clint L. Jr
6. Mike B.
7. Mike M.
8. Tucker B.

 

Accomplishments

1. All timbers installed in Engine House pit
2. Pit end walls installed
3. Pit floor installed
4. Ties inserted near pit for rail installation
5. First stick of rail returned to pit and re-connected to rail

 

Follow-up Items to Finish Pit project
1. Insert final ties to pit track
2. Reconnect second stick of rail over pit wall
3. Gauge track and spike down rails to pit walls
4. Caulk seam gaps

 

Saturday
Firstly, we’d like to recognize recent contributions from our volunteers. Glen has used his tractor at the museum since December and it has been invaluable in many, many projects and efforts. On the pit, Mike B. donated a roll of vinyl ground cloth and David Hearne donated dozens of lengths of ⅝” rebar. This rebar was used in the pit rebuild and can be used for many other projects as well. We’ve used all the ground cloth we needed for the pit, and most of the roll is left, so this can be used for other projects as well. Based upon feedback from volunteers, I donated two small hard shell ice chests that will live up at the Engine House. These are marked for water bottles and we stocked both with ice and water for the weekend. They are appropriately sized so they can be taken on a motorcar when a crew heads out on the track. We now have ice chests and first aid kits for both the Engine House and to take with crews on the track. All are stored in the Engine House parts room. Angela and Andrew donated the first aid kits, of which they are substantial kits in portable travel bags.

Secondly, the end is in sight on the Engine House pit rebuild project and the final components were completed this weekend. The grout for the first layer of timbers was fully cured and we began in earnest installing the remaining timbers. The second layer, with Glen operating his tractor and using his well-devised lifting rig, was easily installed Saturday morning. The seams were offset to avoid seam overlap and a few timbers were cut to length with the museum chainsaw to make this happen. Using eye hooks and ropes, the timbers were maneuvered and positioned into the exact spots they needed to go. With the second layer in place, Mike M. used the museum tractor to bring in two loads of dirt to backfill the space between the timbers and the dirt. Wimbley, Carson, and I spent much of the weekend with shovels and picks in our hands moving dirt and the backfill was the first step of a dirt-moving weekend. The dirt was placed between the ground and the black vinyl membrane layer to keep moisture away from the timbers. The timbers are treated specifically for ground contact, but we are taking every action we can to prolong the life of this iteration of the pit.

After the backfill, we decided to drill out holes to install ⅝” rebar that David Hearne Sr. donated to secure the first and second layer of timbers together. This would prevent major shifting or “creep” of the timbers over time. Glen brought a drill bit perfectly suited for the job and a cut off saw to cut the rebar into 16” pieces. We used the large wood drill in the Engine House tool room to complete the drilling. All the rebar was hammered down successfully, except for one. One timber on the second layer was now unlevel and sitting at an odd angle. Whether it was dirt, or some obstruction in between layers, or if the rebar hit a knot and did not hammer in straight, that we don’t know. But we spent a good bit of time jacking, prying, raising, hemming, and hawing to separate the second-layer timber from its first layer counterpart without cracking the grout. Once out after lunch, we cut the rebar ends off this timber so it would fit securely and properly back in place.

With all the main wall timbers placed, we turned our attention to returning the rails. Before the rails could be returned, multiple new ties were needed on both ends of the pit. Many of the old ties had become mulch and most of the track was held in place largely by the pit walls and the dirt. The backhoe on Glen’s tractor made quick work of digging out the rotten ties and bringing in fresh ties. On the north end, full length ties were used and on the south end, since two concrete platforms line both sides of the track, shorter ties were used. In fact, the short ties from the bottom of the old pit are being utilized in this spot as many are still in good shape. Finally, the short stick of rail was returned to its place and with some leveling and positioning, was joined together on the north end of the pit. On the south end, the bolt holes were ¼” too far out. Using Glen’s tractor and a piece of rebar, the rail in the ground was successfully pulled toward the pit to line up all the bolt holes. With all the bolt holes lined up, the rail was joined and the first stick of rail was back in place.
 


Sunday
The final major pieces of the pit were completed on Sunday. To keep the pit timbers from shifting inward, the south end wall was installed inside the timbers. With the end wall installed, we backfilled dirt into the open space beyond the pit. This accomplished two items at once. We removed dirt from where we needed to insert new ties and filled in the open space with dirt against the end wall. On the north end, using the remaining pieces of 12”x12” timbers, Glen and Mike cut and installed steps down into the pit. Glen carefully carved out the needed cuts on the timbers to ensure a snug and smooth fit against the ground and the wall timbers. As the steps were being installed, ties were being inserted on the south end for the rails by Wimbley, Walker, Clint, and I. This involved shoveling the dirt toward the pit, removing the rotten ties, and bringing in the short ties. The ties were not quite short enough, being 6 foot 3 inches, and three inches needed to be sawed off in order to fit the ties in the 6 foot gap between the concrete floor pads.

With the pit steps finished, Glen took the ceremonial first steps and all were glad to see it! A small opening was left to keep the drain pipe open and clear. To install the floor, more of Dave Hearne’s donated rebar was placed at the bottom of the pit. Then the tongue and groove flooring from the old pit was cut to length and installed over the rebar. The gap between the wood flooring on the rebar and the concrete will allow water to move toward the drain pipe and will prolong the life of the flooring. To wrap things up, the sawdust was collected into an empty garbage can and given a plywood cover. The junk ties and tie mulch was hauled off to the burn pile in the museum tractor. A general cleanup was undertaken to keep the workspaces clear and clean.

A job well done to everyone! Thank you all for the effort to push this project to the finish line!
 

 

-Tucker "Who Dat" Baker
  RR&G Road Master

 

Cutting 12x12 timbers for the Inspection Pit

 

Lowering a timber into the pit

 

 

DONE!

 

 

It's a thing of beauty

 

 

Replacing a tie near the pit.